Injector & Injector Pump Agreement

    Installation Procedure & Acknowledgement Agreement


    FUEL SYSTEM COMPONENT INSTALLATION AGREEMENT


    This agreement covers the installation of Fuel Injectors and High-Pressure Fuel Pumps

    Please read all sections carefully as different requirements apply to different components

    SCOPE

    This agreement covers the installation of fuel injectors and high-pressure fuel pumps. All requirements must be followed by RMI-certified technicians.

    1. PRE-INSTALLATION REQUIREMENTS

    FOR ALL FUEL SYSTEM COMPONENTS:

    • Compression test carried out, measured in bar, and documented as per manufacturer's specifications.

    • New premium quality fuel filter installed.

    • Fuel lines inspected and flushed.

    • Fuel tank removed and cleaned.

    • New, clean fuel filled into the vehicle.

    FOR FUEL INJECTORS - ADDITIONAL REQUIREMENTS:

    • Inspect all injector seats for old washers.

    • Ensure all chambers are free of carbon build-up.

    • Inspect seats for damage and wear.

    • Ultrasonically clean the high-pressure fuel rail.

    • Inspect high-pressure pipes to the injector rail - ensure no dirt/foreign particles present.

    FOR HIGH-PRESSURE FUEL PUMPS - ADDITIONAL REQUIREMENTS:

    • Inspect pump drive mechanism (timing belt/chain/gear) for wear, damage, or incorrect tension.

    • Verify correct engine timing before pump installation (if mechanically driven).

    • Inspect low-pressure fuel supply system and verify adequate fuel supply pressure.

    • Check and document condition of all high-pressure fuel lines, connectors, and seals.

    • Verify fuel pressure relief valve is functioning correctly.

    • Inspect camshaft drive lobe/eccentric (if cam-driven) for wear or damage.

    2. INSTALLATION PROCEDURES

    FOR FUEL INJECTORS:

    • Remove injectors from packaging only when ready to install, ensuring correct supplied washers are fitted.

    • Ensure hands are clean and dirt-free before installing injectors into cylinders.

    • Install new injector hold-down bolts as per manufacturer's specifications.

    • Ensure correct torque procedure is applied.

    • Ensure correct bleeding procedure of fuel system is carried out.

    • No starting additive should be used when attempting to start the vehicle.

    FOR HIGH-PRESSURE FUEL PUMPS:

    • Ensure pump mounting surface is clean and free from old gasket material or contamination.

    • Install new pump mounting bolts and torque to manufacturer's specifications.

    • Apply manufacturer-recommended lubricant to pump components where specified.

    • Verify correct pump orientation and alignment.

    • Ensure electrical connections (if applicable) are secure and properly seated.

    • PRIME THE HIGH-PRESSURE PUMP BEFORE FIRST START (MANDATORY).

    • Ensure correct bleeding procedure of fuel system is carried out.

    • No starting additive should be used when attempting to start the vehicle.

    3. POST-INSTALLATION TESTING


    MANDATORY FOR HIGH-PRESSURE FUEL PUMPS

    For high-pressure fuel pumps, the following tests are mandatory:

    • Conduct fuel system pressure test using calibrated diagnostic equipment.

    • Document actual fuel pressure readings at idle and under load.

    • Verify absence of fuel leaks at all connections under operating pressure.

    • Confirm proper engine performance and absence of fault codes.

    • Test drive vehicle and verify normal operation under various load conditions.

    4. WARRANTY DOCUMENTATION REQUIREMENTS

    GENERAL REQUIREMENTS (ALL COMPONENTS):

    • Installation invoice from RMI-certified workshop.

    • Printed report stating all required steps have been completed.

    • Photographic evidence of installation process (recommended).

    • Maintenance and service records.

    ADDITIONAL FOR HIGH-PRESSURE FUEL PUMPS:

    • Pre and post-installation fuel pressure readings with calibrated equipment.

    • Confirmation of timing verification (if applicable).

    • Drive mechanism inspection report.

    • Post-installation test drive report with technician sign-off.


    IMPORTANT: Failure to provide complete documentation will result in claim rejection. Hand-written reports not accepted.

    5. WARRANTY EXCLUSIONS

    The warranty does NOT cover:

    ALL COMPONENTS:

    • Installation errors or improper installation procedures.

    • Lack of proper installation documentation.

    • Failure to use RMI-certified technicians.

    • Contaminated fuel or debris in fuel system.

    • Failure to complete mandatory pre-installation checks.

    • Continued operation after warning lights or performance issues.

    ADDITIONAL EXCLUSIONS FOR FUEL PUMPS:

    • Incorrect pump timing or drive mechanism failure.

    • Operation with insufficient low-pressure fuel supply.

    • Incorrect or contaminated engine oil (for oil-lubricated pumps).

    • Pre-existing engine timing or mechanical issues.

    • Failure to complete mandatory post-installation pressure testing.

    6. DISCLAIMER

    All test reports issued by qualified technicians with certified, calibrated equipment. Fuel system component installation is a precision process requiring professional expertise. All installations must be by RMI-certified technicians. Improper installation can cause severe engine damage.

    Workshop/customer must ensure correct installation procedures, regular servicing, and use of recommended fuel retailers.

    7. CUSTOMER ACKNOWLEDGEMENT

    I hereby agree and confirm:

    • I have inspected goods and acknowledge they are fit for intended use.

    • I understand goods must be installed by RMI-certified qualified personnel.

    • I will not hold Partszar liable for damage from not using RMI-certified personnel or improper installation.

    • For fuel pumps: I understand failure often results from contaminated fuel, incorrect installation, or pre-existing issues. Warranty requires complete documentation.

    • Standard warranty applies unless otherwise stipulated.

    • For complaints/disputes, I will inform Partszar in writing with complete claim documentation including RMI certification and installation documentation.

    • Parties will attempt resolution within 7-10 working days.

    • Failure to provide required information renders claim null and void.

    • Installation errors, lack of documentation, and non-RMI technicians not covered.

    • Partszar's liability limited to replacement of defective parts unless prescribed by legislation.

    Customer Information & Signature






    ⚠️ ACCEPTANCE

    By checking the box below, you confirm that:

    • You have read and understood the complete agreement above

    • You agree to all terms and conditions for your fuel system component

    • All information provided is accurate and complete


    For warranty claims and support, contact: info@partszar.co.za